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Rubber Industry

Streamline Production | Minimize Co-products | Reduce Waste

The rubber industry requires a high level of precision in manufacturing, quality control, and inventory management, to mention but a few, in order to address customer needs as well as optimize its costs. Hexbis EMS is an enterprise resource planning solution designed to provide a seamless enterprise management system aimed at the manufacturers of rubber products, and it is very rich in its uses because of its powerful ERP system. Our rubber manufacturing software enhances efficiency, minimizes waste, and provides quality implementation at all phases of the manufacturing process.

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Key Modules

01

Raw Material & Inventory Management

  • Tracking rubber compounds, additives, and processing materials in real time.
  • Automated re-order levels and stock alerts to avoid stoppages of production.
  • Supplier management was combined with the enterprise management system that provided price analysis and purchase tracking.
02

Production Planning & Process Automation

  • Work Order Management of mixing, molding, extrusion, calendaring, and vulcanization.
  • The job scheduling of the ERP system is automatically designed to maximize the use of machines.
  • Batch tracing & real-time production monitoring to maintain the rate of consistency.
03

Machine & Maintenance Management

  • Scheduling of preventive maintenance of mixers, extruders, and mold presses, and curing equipment.
  • Downtime monitoring & forecasted alarms to reduce loss of production.
  • Monitoring of energy consumption in order to decrease the costs of operation.
04

Quality Control & Compliance

  • Tensile strength, hardness, elasticity, and chemical composition are quality controlled through automated testing.
  • Through the quality management module of our enterprise resource planning system, defect tracking & corrective action reports.
  • ISO, ASTM, and REACH and rubber industry requirements.
05

Costing & Waste Management

  • The optimization of materials to eliminate waste of scrap and raw materials.
  • Batch cost analysis- follow the material cost, labor costs, and overhead costs on the ERP system.
  • Suggestions on cost-cutting and efficiency of the processes.
06

Sales & Order Management

  • Tracking of ordering, inquiry to dispatch.
  • Automated account receivable & payment tracking.
  • Open and end-to-end logistics to make on-time deliveries.
07

Business Intelligence & Analytics

  • Onboard dashboards to track manufacturing performance and material utilization.
  • Demand forecasting and/or pricing insights.
  • Profitability report and process optimisation.

Why you should use Hexbis EMS in your rubber industry?

Industry-Specific

Designed to suit manufacturers in the rubber industry.

Seamless Integration

Interfaces with ERP system, CRM, and IoT.

Cloud & On-Premise Deployment

Elastic hosting of your enterprise management system.

Support & Training

Professional support to make sure that the implementation goes smoothly and that success continues.