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Casting Industry

Streamline the process | Less wastage | Quality improvement

The casting industry exists in a competitive environment in which it has to deal with raw material variation changes, process and quality control, as well as delivery timelines. With Hexbis EMS, a robust enterprise management system and ERP software, get an all-in-one business management solution that helps in standardisation and integration of operations and coordination of all activities, including the different departments. Our system uses quality management software and has advanced inventory tracking to improve the efficiency of monitored products and minimize quality issues.

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Key Modules

01

Procurement & Inventory Management

  • Automate the calculations of raw material purchase plans (e.g., metals, alloys, sand, and resins).
  • Live inventory tracking to reduce shortages and overstocks.
  • Price comparisons and purchase history, and Vendor management.
02

Production & Process Control

  • Control and track the schedules of casting production.
  • Formulate Bill of Materials (BOM) and Work Orders of various casting operations (sand casting, die casting, investment casting, and so on).
  • Gain monitoring of the production status in real time with integrated process control.
03

Quality Control & Compliance

  • In-line quality assurance at every step, quality analysis of molten metal, molds, and finished product.
  • Root cause analysis (porosity, shrinkage, surface defects), defect tracking.
  • Ensure conformity with ISO, ASTM, and industry standards with the use of the advanced quality management software.
04

Machine & Maintenance Management

  • Scheduling of preventive maintenance on furnaces, molds, and CNC machines.
  • Downtime monitoring and advanced warnings are used to reduce the downtime of a production line.
  • Gain visibility of energy consumption and maximize the efficiency of machines.
05

Sales & Order Management

  • Monitor customer orders through to despatch.
  • Send automated invoices and track the use of payment cycles.
  • Incorporation of seamless logistics in order to have timely deliveries.
06

Finance & Cost Analysis

  • Developed elaborate costs and costs on each of the castings.
  • Automation of the costs of raw materials, labour costs, and overheads.
  • Financial statements used in profitability analysis that offer a built-in capability of ERP systems.
07

Business Intelligence & Analytics

  • Insights into what people consume and what industries produce, and efficiency numbers.
  • Dashboards to track key performance indicators (KPIs).
  • Evidence-based decision making and incessant process finer adjustment.

Why you should use Hexbis EMS in your casting industry?

Industry-Specific

Customized for the foundries and casting industry units.

Seamless Integration

Integrates with other ERP systems, CRM, and IoTs.

Cloud & On-Premise Deployment

Flexible plans for hosting

Support & Training

Making this handover a comfortable process & uninterrupted support & services